Integrated Problem for Lot Sizing and Flexible Flow Shop Scheduling Problem in the Tobacco Industry Considering Setup times and Cigarette Quality

CHAI Jianbin1 LIU He2,3 BEI Xiaoqiang4

(1.Guanghua School of Management, Peking University, Beijing, China 100871)
(2.Academy of Mathematics and Systems Science, Chinese Academy of Sciences, Beijing, China 100190)
(3.University of Chinese Academy of Sciences, Beijing, China 100049)
(4.School of Economics and Management, Tsinghua University, Beijing, China 100084)
【Knowledge Link】genetic algorithm

【Abstract】On the basis of integrated problem for lot sizing and flexible flow shop scheduling problem in the tobacco industry, a mixed integer linear model is formulated to optimize the lot sizing and scheduling problem whose objective consists of four parts: the production time, the setup times, the cigarette quality and inventory cost. Given the NP-hard, a genetic algorithm is designed to solve this problem based on monolithic method. The infeasible solutions are reduced through the design of genetic operator. Numerical examples are conducted based on the operation data of a cigarette corporation. The result shows great advantage in decreasing setup times over the previous scheduling plan, which proves the feasibility and validity of our model and algorithm. The algorithm can be well verified in making scheduling decisions for the production of cigarette of real company.

【Keywords】 capacitated lot sizing problem; flexible flow shop scheduling; GA; maximum completion time; setup times;

【DOI】

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This Article

ISSN:1007-3221

CN:34-1133/G3

Vol 28, No. 10, Pages 165-174

October 2019

Downloads:2

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Article Outline

Knowledge

Abstract

  • 0 Introduction
  • 1 Problem description
  • 2 Mathematical modeling
  • 3 GA
  • 4 Analysis of examples
  • 5 Conclusions
  • References